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Efficiency reporting due to ISO 22400. HOW WE CAN DO IT.

Efficiency reporting due to ISO 22400. HOW WE CAN DO IT.

Overall equipment effectiveness report

The report properties and the KPI calculation rules

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Overall equipment effectiveness report

The report properties and the KPI calculation rules

The report displays the following KPIs:

  • «Overall equipment effectiveness index» («ОЕЕ- index»)

  • «Availability»

  •  «Performance».

ОЕЕ-index calculation formula is as follows:

ОЕЕ= А * Р * Q= А * Р, where

А – Availability, Р – Performance, Q – quality indicator which is assumed equal 1 (100%).

KPI «Performance» for the basic module of the MDCplus is calculated as follows:

Р = (APT - MST) * “Avg. F%” / APT, where:

APT - Actual production time

MST - Minor stop and waiting time

“Avg. F%” – average corrector feed value during the NC program execution.

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Edit KPI

The measured parameter that controls the feed corrector position must have been specified in the “States, downtime reasons, parameters” directory of the MDCplus Server and selected in the “Avg. F%” fields in the “Settings” – “Production monitoring settings” section for the corresponding machine tools. For example, «Feed corrector F%» measured parameter.

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Monitored states

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Edit KPI

An example of the report

And we can look at the example of the report which based on this methodology.

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Customized report

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Total tab

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Readiness rate

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Productivity rate

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OEE

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